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Metallurgical grade silicon carbide SiC
Metallurgical grade silicon carbide SiC
Metallurgical grade silicon carbide SiC
Metallurgical grade silicon carbide SiC
Metallurgical grade silicon carbide SiC

Metallurgical grade silicon carbide SiC

ZhenAn’s Metallurgical Grade silicon Carbide (SiC) is a specialized reagent designed to optimize the smelting process.

  • Exothermic Energy Release : Generates internal heat during deoxidation, significantly reducing furnace electricity usage.
  • Superior Metal Purity : Aggressive deoxidation removes dissolved oxygen, resulting in cleaner steel with fewer inclusions.
  • Certified Bulk Supply : 150,000-ton annual output with guaranteed chemical consistency and SGS/BV third-party verification.

Metallurgical Grade Silicon Carbide (SiC) — ZhenAn International

Overview of Metallurgical Grade SiC

In high-volume steelmaking and iron casting, precision and cost-control are the two pillars of success. Traditional methods of adjusting chemistry often rely on high-priced ferroalloys and carbon raisers that increase slag volume and energy consumption.

ZhenAn’s Metallurgical Grade Silicon Carbide (SiC) is a specialized reagent designed to optimize the smelting process. Produced in large-scale electric resistance furnaces, our SiC provides a stable, highly reactive source of silicon and carbon. It is the preferred choice for modern Electric Arc Furnaces (EAF) and Induction Furnaces seeking to maximize alloy recovery while minimizing "cost-per-ton."

Technical Specifications & Chemical Analysis

We maintain strict quality control to ensure that our metallurgical SiC delivers predictable results in every batch.

Chemical Component Grade 88 (Standard) Grade 90 (Premium) Grade 95 (Refractory)
SiC Content ≥ 88.0% ≥ 90.0% ≥ 95.0%
Free Carbon (F.C.) ≤ 4.5% ≤ 3.0% ≤ 1.5%
Fe2O3 ≤ 2.0% ≤ 1.5% ≤ 1.0%
Al2O3 ≤ 1.5% ≤ 1.2% ≤ 0.8%
Moisture ≤ 0.5% ≤ 0.4% ≤ 0.2%

Key Industrial Applications: Steel & Foundry

1. Steelmaking Deoxidation

Metallurgical SiC is a potent deoxidizing agent. It reacts with dissolved oxygen in the molten steel more vigorously than ferrosilicon. This rapid reaction ($SiC + 2O \rightarrow SiO_2 + C$) reduces non-metallic inclusions and creates a cleaner metal matrix.

2. Iron Foundry Inoculation

In the production of gray and ductile iron, SiC acts as a powerful nucleating agent. It promotes graphitization, which prevents "chilling" (hard spots) and significantly improves the machinability and tensile strength of the casting.

3. Slag Management

By reducing metallic oxides in the slag, SiC improves slag fluidity and facilitates the recovery of valuable alloying elements like Manganese and Chromium.

The Thermodynamics of SiC Deoxidation

Unlike many additives that consume furnace heat, the oxidation of Silicon Carbide is exothermic.

  • Internal Heating: The reaction releases thermal energy back into the melt, which can reduce the electricity required to maintain the liquid temperature by 15-30 kWh per ton.

  • Higher Recovery: The chemically bonded carbon in SiC has a much higher recovery rate (often 90%+) compared to traditional petroleum coke or graphite raisers.

Comparative Analysis: SiC vs. Traditional Ferroalloys

Feature Ferrosilicon (FeSi 75) Recarburizer (Coke) ZhenAn Metallurgical SiC
Primary Output Silicon Carbon Si + C (Balanced)
Energy Impact Endothermic Neutral Exothermic (Heat Saving)
Inoculation Power Moderate None High (Long-lasting)
Purity Control High Variable High & Stable

Available Formats: Grains, Lumps, and Briquettes

To ensure compatibility with various charging systems, ZhenAn provides:

  • Metallurgical Grains (1-10mm): Optimized for ladle additions and rapid dissolution.

  • SiC Lumps (10-50mm): Designed for bulk furnace charging in EAF or Cupolas.

  • SiC Briquettes: Uniformly shaped 50g-100g balls for easy manual dosing and precise weight control.

Why Partner with ZhenAn International?

ZhenAn International is a leading expert in the manufacturing and export of metallurgical materials.

  • Global Footprint: We ship to over 30 countries, including the USA, South Korea, Germany, and Saudi Arabia.

  • Quality Assurance: Every shipment is accompanied by a full COA; we also support third-party inspections by SGS or BV.

  • Flexible Logistics: We offer FOB, CIF, and DDP terms with 1-ton jumbo bag packaging equipped with moisture-proof liners.

  • Expert Support: Our technical team provides calculation models to help you transition from FeSi to SiC smoothly.

Comprehensive FAQ Section

1. Can metallurgical SiC replace 100% of my ferrosilicon?

In many steel grades, SiC can replace a significant portion (50-80%) of the ferrosilicon. The limiting factor is usually the final carbon requirement of the steel. We can help you calculate the optimal substitution ratio.

2. How does SiC 88% compare to SiC 90% in metallurgical performance?

SiC 88% is the industrial "workhorse" grade and offers the highest ROI for general deoxidation. SiC 90% is typically used for higher-purity alloy steels where tighter control over trace elements is required.

3. Does silicon carbide increase the risk of nitrogen pick-up?

No. In fact, Silicon Carbide is often used to help reduce gas defects. Because it is produced at extreme temperatures, it is naturally low in hydrogen and nitrogen.

4. What is the typical addition rate for iron casting?

For gray and ductile iron, an addition rate of 0.5% to 1.5% of the charge weight is common. This provides both the necessary silicon and the nucleating power for graphite formation.

5. How does SiC reduce furnace electricity costs?

Because the reaction between SiC and oxygen is exothermic (it releases heat), the furnace doesn't have to work as hard to maintain the melt temperature, saving approximately 15-25 kWh per ton.

6. Is there a specific storage requirement?

SiC is chemically inert and has an indefinite shelf life. However, it should be kept in a dry, covered warehouse to prevent moisture accumulation, which can cause steam issues when added to molten metal.

Contact Our Sales Team

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